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Stretch Film Plastic Recycling Machine - How In-house Recycling Improves Pellets Reusability?
In-house recycling of stretch wrap, pallet wrap and shrink wrap waste significantly reduces the cost. Therefore, Taiwan’s leading stretch film producer invests in POLYSTAR’s stretch film recycling machine.
PP Woven Sack Recycling Machine Commissioned in Nigeria
One of the leading PP (polypropylene) woven packaging manufacturers in Nigeria has recently acquired the Repro-One PP sack recycling machine to process its post-industrial waste. The company has focused on the production of PP woven bags and PP jumbo bags for over 20 years. On average, the production lines generate 2 ~ 5% waste from tape extrusion lines, printing lines, and start-up lumps.
How to Reprocess Highly Printed Films? PE, PP, BOPP
The industry of plastic has been changing and evolving over the years that’s why plastic recycling has become a necessity among plastic producers. The laws toward plastic have become stricter, which require the producers to use a higher percentage of recycled material in their final products. The benefits of these laws are for lowering the production cost of the producers and reducing the plastic waste in our environment. POLYSTAR, through reengineering, designed the perfect solution: Repro-Flex Plus.
US Recycler Shares His Experience Using POLYSTAR
Managing director of the Tennessee-based recycler, Mr. Irvin Payne, shares his own experience with Polystar recycling extruder. My experience includes installing and operating American extruders and German extruders for over 30 years. My opinion of Polystar is they do a very good job of designing and building extruders and for the price, cannot be matched. I looked at buying a German machine at three times the cost before I decided on the Polystar.
ABA Blown Film Machine – What’s the advantage?
For PE bag production, single layer blown film machine has been the most common type of extruder to use. It is probably still the best machine for products such as fruit and vegetable bags (perforated bag-on-roll) that use mainly virgin materials with low film thickness ranging from 6 to 18 microns. Single layer machine is also the favorable choice for biodegradable bag production.
Raffia Producer Now Recycles in One Step
POLYSTAR’s Repro-One recycling machine provides solutions to the problems of post-industrial recycling of PP raffia, woven sacks, tapes, non-woven/woven, FIBC and jumbo bags . These materials would be challenging to recycle at some points. But not anymore with POLYSTAR.
Air-Cooled Pelletizer Increases Reusability Percentage of Pellets Back to Bag Production
The air-cooled pelletizing recycling machine Repro-Air has proven to be a big cost-saver for two of the largest PE bag producers located in Solo, Indonesia – Cahaya Kharisma and Djerapah Plastindo. According to the well-known HDPE and LDPE bag producers, the air-cooled pelletizing technology is even better than water-cooled recycling machines for some applications, especially for the recycling of HDPE and LDPE non-printed film.
PE Bag Producers Step Up in Quality and Efficiency in Vietnam
The Vietnamese plastic sector has grown significantly in the past 5 years thanks to many unique advantages that the country has. The ability to produce lower cost yet good quality plastic products is ideal for export markets such as the US, Japan, Europe, Australia and Cambodia. The local market demand is also increasing in sectors such as live seafood packaging, industrial and agricultural film, in a country of large population of nearly 100 million. Since 2016, Polystar has already been working with 42 producers in Vietnam and has installed 187 sets of blown film extruders for various applications such as general packaging (garbage bags, vegetable and fruit bags, shopping bags), seafood packaging and industrial packaging.
Fast Machine Delivery and Simple Installation - A Clear Advantage for South African Customers
Multiple sets of recycling pelletizing extruders Repro-Flex have been installed in South Africa in the year of 2020, mainly for film producers and bag converters of LDPE, HDPE, PP and BOPP who process their post-industrial (factory) waste in-house.
Sweden Post-Consumer Recycler - Intelligent Recycling with POLYSTAR Repro-Direct
The Sweden reputed recycler, which is the professional recycler and collects plastics from waste electrical and electronic equipment (WEEE) and other products from the automotive sector such as bumpers, battery packs, engine piping, etc. Thanks to the simplest yet powerful design of POLYSTAR’s recycling machine, plus integrate with FIMIC’s advanced auto cleaning filtration system. It ensures the excellent filtration efficiency and continuously high output performance.
Japanese Recycler Increases Efficiency and Production in Pelletizing
With the effect of POLYSTAR’s recycling machine running in Japanese market successfully , the reputed recycler who is located at Ibaraki Japan decide to go with POLYSTAR . Established in 1963, the customer devote himself as the professional recycler. They purchased the post-industrial and post-consumer grade waste from all sectors of economy, including the blown film extrusion industry, food packaging film industry, injection molding and blown molding industry. That is made possible by consisting of five recycling line in their facilities and should be able to expand their business scale in the near future.
POLYSTAR Extruder + FIMIC Filter: A Winning Combination for Post-Consumer Recycling
The POLYSTAR extruder pelletizer and FIMIC filtration system combination provide professional recyclers with a simple, cost-effective solution that has a much lower operation and maintenance cost, which results in higher profit margin. Fast delivery time and fast return on investment (thanks to lower initial equipment investment) make things even easier for recyclers who need to have a machine up and running within a short time.
Post-consumer Recycling (PE/PP) Growing in Russia
Good degassing and filtration are probably the most important processes in pelletizing machines when it comes to post-consumer recycling. In many occasions, a two-stage recycling pelletizing machine is preferred by professional recyclers who focus on post-consumer recycling.
Japanese PP Fiber Producer Goes with POLYSTAR Recycling Machine
Japanese professional and historical PP fiber producer installed POLYSTAR’s plastic recycling machine in Nagoya. Adopted with the latest recycling technology and PLC control system, the customer produced the excellent quality of the PP recycled pellets and get back to their production line with the higher added ratio to save their production cost obviously.
Colombian Recycler Adds Capacities with 2 More POLYSTAR
Two years after the first installation in 2015, the Colombian recycler has decided to increase capacity by adding two more POLYSTAR recycling machines in 2017 in the cities of Barranquilla and Bogota. The two additional recycling lines, model Repro-Flex 120 and Repro-Flex 100, are currently processing industrial film waste of 400~500kg/hr and 300~400kg/hr in two different locations of the company.










