Heavily-printed plastic film recycling machine
Repro-Flex Plus – designed for recycling heavily printed PE and PP film.
Compacting
Extruding
Pelletizing
Extruding
Pelletizing
Heavily
Printed
PE/PP
Printed
PE/PP
Output
100-1200
kg/hr
100-1200
kg/hr
Repro-Flex Plus – An improved design of degassing for processing up to 95% printed PE, PP, BOPP flexible packaging material
Video
Quotation
SharePlastic Recycling Materials
PE/PP printed film rolls
Printed waste bags
Humid prewashed flakes
Waste films
Stretch film
Printed Shrink Film
Garbage bag
Agricultural film
Printed Food packaging
Humid Construction film
Printed Multilayer film
Printed Bubble film
Humid Swimming pool covers
BOPP film
HDPE/PP Fabric
Printed Woven sacks
Jumbo bag
Silk, tape, yarn, fiber
Raffia
Non woven
Foam roll
Foam sheet
Food container
Net, cover
Waste films
printed film rolls
Select Your Model (Can select more than one model)
Specifications
| Model Name | Repro-Flex Plus |
| Final Product | Plastic pellets/granule |
| Machine Components |
Conveyor belt, cutter compactor shredder, extruder, pelletizing unit, water cooling unit, drying unit, silo tank |
| Recycling Material | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
| Output range | 80~1100 kgs/hr |
| Feeding | Conveyor belt (Standard), Nip roll feeder (Optional) |
| Screw Diameter | 65~180mm (customized) |
| Screw L/D | 30/1,32/1,34/1,36/1 (customized) |
| Screw Material | SACM-465 |
| Degassing | Double vented or triple degassing (customized) |
| Cutting Type | Hot die face pelletizing |
| Cooling | Water cooled |
| Voltage | Customized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...) |
| Optional Devices | Metal detector(S+S) , Nip roller for film roll feeding , Additive feeder for masterbatch, Centrifuge dryer for drying |
| Delivery Time | 75~120 days |
| Warranty | 1 year |
| Technical Assistance | Engineers available to service machinery overseas |
How Repro-Flex Plus works
Feeding (1)
Film-on-rolls can be fed with nip roll feeder at the same time
Feeding (2)
With belt conveyor: Feeding of scraps is easy and automatically controlled (the conveyor automatically starts/stops depending on the amount of material input)
Cutting and Compacting
Cutter compactor with rotary knives & direct feeding to extruder :Cuts, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder
Degassing
Two-zone degassing on first extruder: Able to process heavily printed film and washed film flakes
Filtration
Screen change with dual channel system:
For non-stop operation and prevents material from leaking
Triple degassing
In addition to the double degassing in the first extruder, the venting area (the connection between the first and second extruder) serves as a third degassing section to further remove the ink and extra humidity level from the material
Second filtration
The extra filtration on the second extruder ensures better pellets quality, and therefore, giving more stable production when re-used again in production lines.
Simple-to-use die face pelletizing
Automatic pelletizing speed adjustment- Produces more uniform-sized pellets without labor intervention
Automatic blade pressure adjustment
- Less machine down time, easier to change and adjust knives
Product
The plastic pellets can be put directly back into the production line such as blown film extrusion and pipe extrusion
Plastic recycling machine designed for processing up to 95% printed surface material.
1. Filtration before degassing
The re-positioning of filtration before degassing ensures a superior degassing effect, producing excellent quality pellets from heavily printed material.
The re-positioning of filtration before degassing ensures a superior degassing effect, producing excellent quality pellets from heavily printed material.
2. Triple degassing
In addition to the double degassing in the first extruder, the venting area (the connection between the first and second extruder) serves as a third degassing section to further remove the ink and extra humidity level from the material.
In addition to the double degassing in the first extruder, the venting area (the connection between the first and second extruder) serves as a third degassing section to further remove the ink and extra humidity level from the material.
3. Improved cutter compactor for faster and more stable material feeding
An improved design of the cutter compactor now works superbly with printed BOPP film. The compactor cuts, dries and compacts the material that enables a fast and stable feeding from the compactor directly into the extruder.
An improved design of the cutter compactor now works superbly with printed BOPP film. The compactor cuts, dries and compacts the material that enables a fast and stable feeding from the compactor directly into the extruder.
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