Two-stage recycling machine

Cutter compactor recycling machine
Two stage recycling machine
Crushing
Extruding
Pelletizing
Plain
Printed
Material
Output
80~1100
kg/hr
Two stage cutter compactor recycling machine for heavily printed film and post consumer waste.

Plastic Recycling Materials

  • PE/PP printed film rollsPE/PP printed film rolls
  • Printed waste bagsPrinted waste bags
  • Humid prewashed flakesHumid prewashed flakes
  • Waste filmsWaste films
  • Stretch filmStretch film
  • Printed Shrink FilmPrinted Shrink Film
  • Garbage bagGarbage bag
  • Agricultural filmAgricultural film
  • Printed  Food packagingPrinted Food packaging
  • Humid Construction filmHumid Construction film
  • Printed Multilayer filmPrinted Multilayer film
  • Printed Bubble filmPrinted Bubble film
  • Humid Swimming pool coversHumid Swimming pool covers
  • BOPP filmBOPP film
  • HDPE/PP FabricHDPE/PP Fabric
  • Printed Woven sacksPrinted Woven sacks
  • Jumbo bagJumbo bag
  • Silk, tape, yarn, fiberSilk, tape, yarn, fiber
  • RaffiaRaffia
  • Non wovenNon woven
  • Foam rollFoam roll
  • Foam sheetFoam sheet
  • Food containerFood container
  • Net, coverNet, cover
  • Waste filmsWaste films
  • printed film rollsprinted film rolls
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Select Your Model (Can select more than one model)

Give us some more information

Q1.Plastic Recycling Materials (Can select more than one model)
Q2.Plastic Material Source (Can select more than one model)
Q3.Plastic Material Type (Can select more than one model)
Q4.Plastic Film/Bag Printing % on surface (Can select more than one model)
Q5.Moisture level after washing (Can select more than one model)

Specifications

Model Name Repro-Flex Plus
Final Product Plastic pellets/granule
Machine Components Conveyor belt, cutter compactor shredder, extruder, pelletizing unit, water cooling
unit, drying unit, silo tank
Recycling Material HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Output range 80~1100 kgs/hr *Based on post-industrial LDPE film clean, dry
Feeding Conveyor belt (Standard), Nip roll feeder (Optional)
Screw Diameter 65~180mm (customized)
Screw L/D 30/1,32/1,34/1,36/1 (customized)
Screw Material SACM-465
Degassing Double vented or triple degassing (customized)
Cutting Type Hot die face pelletizing
Cooling Water cooled
Voltage Customized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...)
Optional Devices Metal detector(S+S) , Nip roller for film roll feeding , Additive feeder for masterbatch, Centrifuge dryer for drying
Delivery Time 75~120 days
Warranty 1 year
Technical Assistance Engineers available to service machinery overseas


Two stage . One step

How Repro-Flex Plus works


Belt Conveyor Feeding
With belt conveyor: Feeding of scraps is easy and automatically controlled
Nip Roller Feeding
Film-on-rolls can be fed with nip roll feeder at the same time
Cutting and Compacting
Cutter compactor with rotary knives & direct feeding to extruder :
Cuts, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder
Degassing
Two-zone degassing (double-vented degasification) : Able to process films with larger printed area and some water content
Filtration
Screen change with dual channel system :
For non-stop operation and prevents material from leaking
Triple degassing
In addition to the double degassing in the first extruder, the venting area (the connection between the first and second extruder) serves as a third degassing section to further remove the ink and extra humidity level from the material.
Second filtration
The extra filtration on the second extruder ensures better pellets quality. Therefore, giving more stable production when re-used again in production lines.
Simple-to-use die face pelletizing
Automatic pelletizing speed adjustment:
Produces more uniform-sized pellets without labor intervention.

Automatic blade pressure adjustment:
Less machine down time, easier to change and adjust knife.
Final Product
The recycled plastic pellets can be put directly back into the production line such as blown film extrusion and pipe extrusion and injection molding.

Plastic Recycling Machine designed for processing up to 95% printed surface material

Plastic recycling equipment
1. Filtration before degassing
The re-positioning of filtration before degassing ensures a superior degassing effect, producing excellent quality pellets from heavily printed material.
Plastic recycling equipment
2. Triple degassing
In addition to the double degassing in the first extruder, the venting area (the connection between the first and second extruder) serves as a third degassing section to further remove the ink and extra humidity level from the material.
Plastic recycling equipment
3. Improved cutter compactor for faster and more stable material feeding
An improved design of the cutter compactor now works superbly with printed BOPP film. The compactor cuts, dries and compacts the material that enables a fast and stable feeding from the compactor directly into the extruder.
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