Shredder integrated plastic recycling machine
One step technology for PP raffia, woven and PE/PP Film waste
Shredding
Extruding
Pelletizing
Extruding
Pelletizing
Raffia
Woven
Film
Woven
Film
Output
80~500
kg/hr
80~500
kg/hr
Single shaft shredder integration for one-step process of PP raffia and hard-to-grind material
PP raffia, woven, non woven, FIBC/jumbo bags. Blown and cast film star-up lumps, film scraps.
PP raffia, woven, non woven, FIBC/jumbo bags. Blown and cast film star-up lumps, film scraps.
Video
Quotation
SharePlastic Recycling Materials
Film roll/scraps
Raffia
Jumbo Bag
Woven Sack
Bottles / Hard Plastic
PP ropes
Plastic lumps
PP non woven bag
PP woven bag
Bulks
Select Your Model (Can select more than one model)
Specifications
| Model Name | Repro-One |
| Final Product | Plastic pellets/granule |
| Machine Components | Conveyor belt, single shaft shredder, extruder, pelletizing unit, water cooling unit, drying unit, silo tank |
| Recycling Material |
HDPE、LDPE、LLDPE、 PP、 BOPP、 CPP、 OPP、 PA、PC、PS、PU、EPS |
| Output range | 80~500 kgs/hr *Based on post-industrial LDPE film clean, dry |
| Feeding | Conveyor belt |
| Screw Diameter | 65~120mm (customized) |
| Screw L/D | 30/1,32/1,34/1,36/1 (customized) |
| Screw Material | SACM-465 |
| Degassing | Single or double vented degassing, Unvented for non-printed film (customized) |
| Cutting Type | Hot die face pelletizing (Water ring pelletizer) |
| Cooling | Water cooled |
| Voltage | Customized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...) |
| Optional Devices | Metal detector(S+S) , Additive feeder for masterbatch, Centrifuge dryer for drying |
| Delivery Time | 90~150 days for customized machine. In stock machines available |
| Warranty | 1 year |
| Technical Assistance | Engineers available to service machinery overseas |
One-step process with lowest material degradation
How Repro-One works
Easy Feeding
Feeding of scraps (raffia, film, lumps) is simple by a conveyor
Shredding
Shredder integrated & Direct feeding to extruder :Powerful yet gentle shredder, efficient size reduction with minimal material degradation. Fast and stable feeding from the shredder into the extruder.
Degassing
Two-zone degassing (double-vented degasification) :
Able to process films with larger printed area and some water content
Filtration
Screen change with dual channel system :For non-stop operation and prevents material from leaking
Pelletization
Hot die face pelletizer : Produces high quality plastic pellets for reprocessing
Product
The plastic pellets can be put directly back into the production line such as blown film extrusion and pipe extrusion
Repro-One is the recycling machine which combined single-shaft plastic shredder and extruder pelletizer.
This recycling machine is ideal for PP raffia/PP non-woven manufacturer who process their rejected raffia waste (tapes, fabric, jumbo big bags, lumps) generated from in-house production. The recycled pellets can be put directly back into tape extrusion lines for immediate reprocessing. These plastic recycled pellets can be loaded in high percentages and still produce excellent fabric with good tensile strength and elongation.
This recycling machine is ideal for PP raffia/PP non-woven manufacturer who process their rejected raffia waste (tapes, fabric, jumbo big bags, lumps) generated from in-house production. The recycled pellets can be put directly back into tape extrusion lines for immediate reprocessing. These plastic recycled pellets can be loaded in high percentages and still produce excellent fabric with good tensile strength and elongation.
This eliminates the need of pre-cutting/pre-shredding large-sized, thick or bulky waste (including hard plastics), feeding the waste directly from the shredder into the extruder at a very fast and constant rate without over-heating the material. This technology ensures continuous and uniform feeding to the extruder that produces high quality recycled pellets.
Ideal for both raffia and film waste
This recycling machine is combined with plastic shredder and extruder for processing plastic scraps from both PP raffia/woven and PE/PP film industries. Besides PP raffia, woven and non-woven waste, it can also handle lightweight PE/PP film scrap, blown film start-up lumps, purging and many others. The single shaft shredder with speed variation can handle material of different shapes, sizes and thickness.
In POLYSTAR’ Repro-One, plastic scrap is processed by a single shaft shredder for initial size reduction and minimal loss of material properties. The precisely controlled ram inside the shredder continuously pushes the bulky material towards the rotating shredder. After shredding, the material is fed directly into the extruder. The material then goes through degassing (if the material is printed) and filtered before the die face pelletizing process. The integrated shredder can effectively process large-sized waste such as jumbo bags, raffia, tape, woven and nonwoven without pre-shredding in advance.
The flexibility of the Repro-One allows raffia and film producers to reprocess their in-house production waste easily in a single machine. The high-quality pellets with minimal material degradation can be reused 100% in reprocessing which generates great secondary values for the producers.
In POLYSTAR’ Repro-One, plastic scrap is processed by a single shaft shredder for initial size reduction and minimal loss of material properties. The precisely controlled ram inside the shredder continuously pushes the bulky material towards the rotating shredder. After shredding, the material is fed directly into the extruder. The material then goes through degassing (if the material is printed) and filtered before the die face pelletizing process. The integrated shredder can effectively process large-sized waste such as jumbo bags, raffia, tape, woven and nonwoven without pre-shredding in advance.
The flexibility of the Repro-One allows raffia and film producers to reprocess their in-house production waste easily in a single machine. The high-quality pellets with minimal material degradation can be reused 100% in reprocessing which generates great secondary values for the producers.
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