Shredder integrated plastic recycling machine

One step technology for PP raffia, woven and PE/PP Film waste
Shredder-integrated recycling machine
Single shaft shredder integration for one-step process of PP raffia and hard-to-grind material
PP raffia, woven, non woven, FIBC/jumbo bags. Blown and cast film star-up lumps, film scraps.

Plastic Recycling Materials

  • Film roll/scrapsFilm roll/scraps
  • RaffiaRaffia
  • Jumbo BagJumbo Bag
  • Woven SackWoven Sack
  • Bottles / Hard PlasticBottles / Hard Plastic
  • PP ropesPP ropes
  • Plastic lumpsPlastic lumps
  • PP non woven bagPP non woven bag
  • PP woven bagPP woven bag
  • BulksBulks

Select Your Model (Can select more than one model)

Give us some more information

Q1.Plastic Recycling Material (Can select more than one model)
Q2.Plastic Material source (Can select more than one model)
Q3.Plastic Material Type (Can select more than one model)
Q4.Woven bags/Film scrap printing % on surface (Can select more than one model)


Model Name Repro-One
Final Product Plastic pellets/granule
Machine Components Conveyor belt, single shaft shredder, extruder, pelletizing unit, water cooling unit, drying unit, silo tank
Recycling Material


Output range 80~500 kgs/hr *Based on post-industrial LDPE film clean, dry
Feeding Conveyor belt
Screw Diameter 65~120mm (customized)
Screw L/D 30/1,32/1,34/1,36/1 (customized)
Screw Material SACM-465
Degassing Single or double vented degassing, Unvented for non-printed film (customized)
Cutting Type Hot die face pelletizing (Water ring pelletizer)
Cooling Water cooled
Voltage Customized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...)
Optional Devices Metal detector(S+S) , Additive feeder for masterbatch, Centrifuge dryer for drying
Delivery Time 90~150 days for customized machine. In stock machines available
Warranty 1 year
Technical Assistance Engineers available to service machinery overseas

One-step process with lowest material degradation

How Repro-One works

Easy Feeding
Feeding of scraps (raffia, film, lumps) is simple by a conveyor
Shredder integrated & Direct feeding to extruder :
Powerful yet gentle shredder, efficient size reduction with minimal material degradation. Fast and stable feeding from the shredder into the extruder.
Two-zone degassing (double-vented degasification) : Able to process films with larger printed area and some water content
Screen change with dual channel system :
For non-stop operation and prevents material from leaking
Hot die face pelletizer :
Produces high quality plastic pellets for reprocessing
The plastic pellets can be put directly back into the production line such as blown film extrusion and pipe extrusion
Shredder-integrated recycling machine
Repro-One is the recycling machine which combined single-shaft plastic shredder and extruder pelletizer.

This recycling machine is ideal for PP raffia/PP non-woven manufacturer who process their rejected raffia waste (tapes, fabric, jumbo big bags, lumps) generated from in-house production. The recycled pellets can be put directly back into tape extrusion lines for immediate reprocessing. These plastic recycled pellets can be loaded in high percentages and still produce excellent fabric with good tensile strength and elongation.

This eliminates the need of pre-cutting/pre-shredding large-sized, thick or bulky waste (including hard plastics), feeding the waste directly from the shredder into the extruder at a very fast and constant rate without over-heating the material. This technology ensures continuous and uniform feeding to the extruder that produces high quality recycled pellets.
Shredder-integrated recycling machine
Shredder-integrated recycling machine
Shredder-integrated recycling machine

Ideal for both raffia and film waste

This recycling machine is combined with plastic shredder and extruder for processing plastic scraps from both PP raffia/woven and PE/PP film industries. Besides PP raffia, woven and non-woven waste, it can also handle lightweight PE/PP film scrap, blown film start-up lumps, purging and many others. The single shaft shredder with speed variation can handle material of different shapes, sizes and thickness.

In POLYSTAR’ Repro-One, plastic scrap is processed by a single shaft shredder for initial size reduction and minimal loss of material properties. The precisely controlled ram inside the shredder continuously pushes the bulky material towards the rotating shredder. After shredding, the material is fed directly into the extruder. The material then goes through degassing (if the material is printed) and filtered before the die face pelletizing process. The integrated shredder can effectively process large-sized waste such as jumbo bags, raffia, tape, woven and nonwoven without pre-shredding in advance.

The flexibility of the Repro-One allows raffia and film producers to reprocess their in-house production waste easily in a single machine. The high-quality pellets with minimal material degradation can be reused 100% in reprocessing which generates great secondary values for the producers.
Shredder-integrated recycling machine
Shredder-integrated recycling machine
Shredder-integrated recycling machine
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