PP Raffia Recycling Machine

Raffia-pro -- the ideal recycling equipment for PP raffia and woven producers.
PP Raffia Recycling Machine
Compacting
Extruding
Pelletizing
PE/PP
Raffia Woven/
Non woven
Output
80~ 800
kg/hr
Raffia-pro -- the ideal recycling equipment for PP raffia and woven producers.

Plastic Recycling Materials

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Q1.Plastic Recycling Materials (Can select more than one model)
Q2.Plastic Material Source (Can select more than one model)
Q3.Plastic Material Type (Can select more than one model)
Q4.Plastic Film/Bag Printing % on surface (Can select more than one model)
If the printing area is above 60%, please check out Two-stage plastic recycling machine
Q5.Moisture level (Can select more than one model)

Specifications

Model Name Raffia-Pro
Final Product Plastic pellets/granules/resins
Machine Components Conveyor belt, shredder (cutter compactor), extruder, pelletizing unit, pellet cooling and drying unit and storage tank.
Recycling Material HDPE, LDPE, LLDPE, PP, BOPP, EPS, PU, PC, ABSLLDPE PP, BOPP, PA, PC, PS, PU, EPS
Output range 100kg~ 1000 kg/hr
Feeding Conveyor belt
Screw Diameter Available from 65mm~165mm (customized)
Screw L/D 30/1, 34/1 or 36/1 (customized)
Screw Material SACM-465
Degassing Single or double vented degassing (customized)
Cutting Type Hot die face (water ring) pelletizing
Cooling Water cooled
Voltage Customized
Optional Devices Metal detector (S+S Germany), Dual piston type screen changer, Centrifugal dryer, Nip roll feeder, Additive feeder system for Masterbatch or powder, Siemens PLC control (touch screen)
Delivery Time 30~50 days
Warranty 1 year
Technical Assistance Engineers available to service machinery overseas


How Raffia-Pro Works

Feeding (1)
With belt conveyor: Feeding of scraps is easy and automatically controlled (the conveyor automatically starts/stops depending on the amount of material input)
Feeding (2)
Film-on-rolls can be fed with nip roll feeder at the same time
Cutting and Compacting
Cutter compactor with rotary knives & direct feeding to extruder :
Cuts, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder
Degassing
Two-zone degassing (double-vented degasification) : Able to process films with larger printed area and some water content
Filtration
Screen change with dual channel system :
For non-stop operation and prevents material from leaking
Pelletization
Hot die face pelletizer :
Produces high quality plastic pellets for reprocessing
Product
The plastic pellets can be put directly back into the production line such as blown film extrusion and pipe extrusion

High Performance Recycling Machine

Raffia-pro is the ideal recycling equipment for PP raffia and woven producers. The pelletizing unit is designed specifically for processing polypropylene packaging waste



1. Cutter compactor for faster and more stable material feeding
An improved design of the cutter compactor now works superbly with PP raffia scrap. The compactor cuts, dries and compacts the material that enables a fast and stable feeding from the compactor directly into the extruder.

2. Degassing with vacuum pump ensures a superior degassing effect, providing
Excellent quality pellets from even heavily printed material.

3. Minimal changes in MFI
Ensures high loading of recycled pellets in the tape extrusion process with excellent tensile strength and elongation.

4. Additive feeder for adding master batch and compounds
This feature is very helpful in homogeneously blending the recycled polymer melt with color master batch or additive master batch to give the desired quality to the recycled pellets.

The recycled pellets are put directly back into the tape extrusion lines for processing. These recycled pellets can be loaded in high percentages and still produce excellent fabric with good tensile strength and elongation. Apart from India, Polystar has been very successful in installation of recycling machines for recycling PP raffia scrap all over the world including Russia, Saudi Arabia, Egypt, Nigeria, Poland, Chile, Colombia and many others.



PP Raffia Recycling Machine
PP Raffia Recycling Machine
PP Raffia Recycling Machine



The machine layout (picture) is for reference only. The actual layout changes depending on the optional devices (metal detector, centrifugal dryer, nip roll feeder, venting option, filter option and machine cover option) that the customer chooses.
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