POLYSTAR MACHINERY CO., LTD.

Ideal Recycling Machine for plastic non-woven fabric recycling

Shredding
Extruding
Pelletizing

PP Raffia
Non-woven

Output
80~500 kg/hr

Single shaft shredder integration for one-step process of PP raffia and non-woven fabric.

Plastic Recycling Materials

Non Woven
Film roll/scraps
Raffia
Jumbo Bag
Woven Sack
Bottles / Hard Plastic
PP ropes
Plastic lumps
PP non woven bag
PP woven bag
Bulks

Select Your Model (Can select more than one model)

Specifications

Model Name	Repro-One
Final Product	Plastic pellets/granule
Machine Components	Conveyor belt, single shaft shredder, extruder, pelletizing unit, water cooling unit, drying unit, silo tank
Recycling Material	HDPE、LDPE、LLDPE、 PP、 BOPP、 CPP、 OPP、 PA、PC、PS、PU、EPS
Output range	80~500 kgs/hr
Feeding	Conveyor belt
Screw Diameter	65~120mm (customized)
Screw L/D	30/1,32/1,34/1,36/1 (customized)
Screw Material	SACM-645
Degassing	Single or double vented degassing, Unvented for non-printed film (customized)
Cutting Type	Hot die face pelletizing (Water ring pelletizer)
Cooling	Water cooled
Voltage	Customized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...)
Optional Devices	Metal detector(S+S) , Additive feeder for masterbatch, Centrifuge dryer for drying
Delivery Time	90~150 days for customized machine. In stock machines available
Warranty	1 year
Technical Assistance	Engineers available to service machinery overseas

One-step process with lowest material degradation

How Repro-One works

Easy Feeding

Feeding of scraps (raffia, film, lumps) is simple by a conveyor

Shredding

Shredder integrated & Direct feeding to extruder :
Powerful yet gentle shredder, efficient size reduction with minimal material degradation. Fast and stable feeding from the shredder into the extruder.

Degassing

Two-zone degassing (double-vented degasification) : Able to process films with larger printed area and some water content

Filtration

Screen change with dual channel system :
For non-stop operation and prevents material from leaking

Pelletization

Hot die face pelletizer :
Produces high quality plastic pellets for reprocessing

Product

The plastic pellets can be put directly back into the production line such as blown film extrusion and pipe extrusion

High-efficiency non-woven recycling machine

Repro-One is a recycling machine which combined with plastic shredder and extruder for processing plastic scraps from both PP raffia and non-woven.

This integrated machine design can eliminate the need of pre-cutting/pre-shredding large-sized, thick or bulky waste (including hard plastics), feeding the waste directly from the shredder into the extruder at a very fast and constant speed, suitable for recycling plant waste generated by the plant (such as PP non-woven bags, PP raffia, woven bag, PE/PP film, tapes, jumbo bags, plastic lumps) .

The features of the Machine：

Heavy-duty single-shaft shredder can precisely control the feeding speed, pushing the bulky plastic material toward the rotating shredder and remaining minimal plastic degradation.

Combined with shredding, extrusion, pelletizing unit in one recycling machine.

Able to recycle industrial PP non-woven bags, PP raffia, PP woven bags and PE/PP film waste.

Non-Woven Recycling Machine