PCR recycling machine
Plastic Recycling Materials
- Post- consumer
- Pre-crushed Printed Film
- Laminated film
Select Your Model (Can select more than one model)
|Model Name||Repro-Flex Plus|
|Final Product||Plastic pellets/granule|
Conveyor belt, cutter compactor shredder, extruder, pelletizing unit, water cooling
unit, drying unit, silo tank
|Recycling Material||HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS|
|Output range||80~1100 kgs/hr|
|Feeding||Conveyor belt (Standard), Nip roll feeder (Optional)|
|Screw Diameter||65~180mm (customized)|
|Screw L/D||30/1,32/1,34/1,36/1 (customized)|
|Degassing||Double vented or triple degassing (customized)|
|Cutting Type||Hot die face pelletizing|
|Voltage||Customized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...)|
|Optional Devices||Metal detector(S+S) , Nip roller for film roll feeding , Additive feeder for masterbatch, Centrifuge dryer for drying|
|Delivery Time||75~120 days|
|Technical Assistance||Engineers available to service machinery overseas|
Simple in Design . Flexible in operation
How Repro-Flex works
Cuts, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder
For non-stop operation and prevents material from leaking
Produces more uniform-sized pellets without labor intervention.
Automatic blade pressure adjustment:
Less machine down time, easier to change and adjust knife.
Re-usable plastic pellets
The plastic pellets produced by the PCR recycling machine can be put directly back into the production line, such as injection molding machines and the blown film extrusion machine (making garbage bag),and LDPE pipe extrusion.
1. Pellets from in-house, post-industrial recycling
On average, post-industrial waste makes up 5% or more of the entire production line, making in-house recycling very important nowadays as it can significantly reduce the cost of raw/virgin material purchasing.
The plastic pellets produced from in-house waste are almost like-new and can be re-used for producing high quality plastic products once again.
2. Pellets from post-consumer recycling
The Repro-Flex Plus is also designed to work with washed, post-consumer and used agricultural film. The cutter compactor, which generates frictional heat during the compacting process, helps to further dry and remove the water moisture from the washed film flakes (processed first by the washing lines). The recycled pellets can be used again in extrusion process, whether 100% (such as garbage bag, LDPE pipe production and, etc.) or as part of the mixture to reduce raw material cost. The pellets quality can also be improved by direct dosing of masterbatch and additives.
PCR Recycling Machine
POLYSTAR’s high efficiency, one-step PCR recycling machine Repro-Flex is designed for the reprocessing of the PCR plastic waste such as: medical plastic packaging, plastic bottle and containers. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.
In addition to recycle PCR plastic film waste, the system is also able to process post-consumer (PCR) plastic waste. This equipment is highly recommended for packaging film recyclers of medical plastic bags, waste plastic bags, agricultural films, food packaging, shrink and stretch films, etc. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.
For processing using PCR plastic recycling machine
Cutter compactor shredder
Easy material feeding by belt conveyor
30% higher output and higher quality pellets
1. Filtration before degassing
The re-positioning of filtration before degassing ensures a superior degassing effect, producing excellent quality pellets from heavily printed material.
2. Triple Degassing
In addition to the double degassing in the first extruder, the venting area (the connection between the first and second extruder) serves as a third degassing section to further remove the ink and extra humidity level from the material.
3. Higher pellets quality
The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).
|Output||80-120 Kg/hr||180-250 kg/hr||300-400 kg/hr||450-600 kg/hr||700-800 kg/hr||850-1000 kg/hr||1000-1200 kg/hr|
(With all option)
(With all option)
The machine layout (picture) is for reference only. The actual layout changes depending on the optional devices (metal detector, centrifugal dryer, nip roll feeder, venting option, filter option and machine cover option) that the customer chooses.