Plastic Pelletizing System with Shredder Integrated

2022-09-20 | Plastic Recycling Machine | By Maria Lopez |
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Single shaft shredder integration for one-step process of PP raffia and hard-to-grind material PP raffia, woven, nonwoven, FIBC/jumbo bags. Blown and cast film start-up lumps, film scraps.


Repro-One is a recycling pelletizing machine that combined a single-shaft plastic shredder and an extruder pelletizer. This pelletizer system processes PP raffia, hard plastic materials, woven, nonwoven, FIBC bags, cast films, start-up lumps, film scraps, and more.



This recycling pelletizing machine is ideal for PP raffia/PP non-woven manufacturers who process their rejected raffia waste (tapes, fabric, jumbo big bags, lumps) generated from in-house production. The recycled pellets can be put directly back into tape extrusion lines for immediate reprocessing. These plastic recycled pellets can be loaded in high percentages and still produce excellent fabric with good tensile strength and elongation.


The shredder integrated system eliminates the need for pre-cutting and pre-shredding large-sized, thick or bulky waste (including hard plastics), feeding the waste directly from the shredder into the extruder at a very fast and constant rate without overheating the material. This technology ensures continuous and uniform feeding to the extruder that produces high-quality recycled pellets.


One-Step process with the lowest plastic material degradation

How Repro-One works


Plastic Pelletizing Machine


  1. Feeding

    • By belt conveyor

      Feeding of scraps, raffia, woven, and stretch films, is easy and automatically controlled depending on the amount of material input.

  2. Shredding

    Powerful yet gentle shredder, efficient size reduction with minimal material degradation. Fast and stable feeding from the shredder into the extruder.

  3. Degassing system

    The two-zone degassing can process raffia, woven bags with larger printed areas.

  4. Filtration

    Screen change with a dual channel system for non-stop operation that also prevents plastic material from leaking.

  5. Pelletization

    Water-ring pelletizing system, also known as hot die face pelletizing, the plastic comes from the recycling extruder and is directly cut by the rotating knives attached to the surface of the die head.

  6. Final Product

    Round-shaped recycled pellets are produced and cooled inside the water ring immediately. The recycled plastic pellets can be put directly back into the production line such as cast film and raffia.


Plastic Recycling Materials that can be Processed into the Plastic Pelletizing System


PP ropes
PP ropes

Plastic lumps
Plastic lumps

PP non woven bag
PP non woven bag

PP woven bag
PP woven bag

Bulks
Bulks

Film roll/scraps
Film roll/scraps

Raffia
Raffia

Jumbo Bag
Jumbo Bag

Woven Sack
Woven Sack

Bottles / Hard Plastic
Bottles / Hard Plastic


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About the Author
Maria Lopez

Marketing Manager at POLYSTAR

Maria Lopez is a content marketer at POLYSTAR. She authors in-depth guides that provides solutions to Plastic Producers. Not only to select your machine but also to keep you updated with the new trends.

You can find Maria on LinkedIn.