Plastic Pelletizing System with Shredder Integrated

Repro-One is a recycling pelletizing machine that combined a single-shaft plastic shredder and an extruder pelletizer. This pelletizer system processes PP raffia, hard plastic materials, woven, nonwoven, FIBC bags, cast films, start-up lumps, film scraps, and more.

This recycling pelletizing machine is ideal for PP raffia/PP non-woven manufacturers who process their rejected raffia waste (tapes, fabric, jumbo big bags, lumps) generated from in-house production. The recycled pellets can be put directly back into tape extrusion lines for immediate reprocessing. These plastic recycled pellets can be loaded in high percentages and still produce excellent fabric with good tensile strength and elongation.

The shredder integrated system eliminates the need for pre-cutting and pre-shredding large-sized, thick or bulky waste (including hard plastics), feeding the waste directly from the shredder into the extruder at a very fast and constant rate without overheating the material. This technology ensures continuous and uniform feeding to the extruder that produces high-quality recycled pellets.

One-Step process with the lowest plastic material degradation

How Repro-One works

1. Feeding

   • By belt conveyor
     

     Feeding of scraps, raffia, woven, and stretch films, is easy and automatically controlled depending on the amount of material input.

2. Shredding

   Powerful yet gentle shredder, efficient size reduction with minimal material degradation. Fast and stable feeding from the shredder into the extruder.

3. Degassing system

   The two-zone degassing can process raffia, woven bags with larger printed areas.

4. Filtration

   Screen change with a dual channel system for non-stop operation that also prevents plastic material from leaking.

5. Pelletization

   Water-ring pelletizing system, also known as hot die face pelletizing, the plastic comes from the recycling extruder and is directly cut by the rotating knives attached to the surface of the die head.

6. Final Product

   Round-shaped recycled pellets are produced and cooled inside the water ring immediately. The recycled plastic pellets can be put directly back into the production line such as cast film and raffia.

Plastic Recycling Materials that can be Processed into the Plastic Pelletizing System

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