Plastic Foam Recycling

Repro-Flex -- High-Efficiency Line for Plastic Foam Recycling
Two stage recycling machine
Repro-Flex – foam recycling machine, unique design for recycling EPS foam, Styrofoam

Plastic Recycling Materials

  • FoamFoam
  • EPS foamEPS foam
  • StyrofoamStyrofoam

Select Your Model (Can select more than one model)

Give us some more information

Q1.Plastic Recycling Materials (Can select more than one model)
Q2.Plastic Material Source (Can select more than one model)
Q3.Plastic Material Type (Can select more than one model)
Q4.Plastic Film/Bag Printing % on surface (Can select more than one model)
Q5.Moisture level after washing (Can select more than one model)


Model Name Repro-Flex
Final Product Plastic pellets/granule
Machine Components Conveyor belt, cutter compactor shredder, extruder, pelletizing unit, water cooling
unit, drying unit, silo tank
Output range 80~1200kgs/hr
Feeding Conveyor belt (Standard), Nip roll feeder (Optional)
Screw Diameter 65~180mm (customized)
Screw L/D 30/1,32/1,34/1,36/1 (customized)
Screw Material SACM-645
Degassing Single or double vented degassing, Unvented for non-printed film (customized)
Two stage type (mother-baby extruder) for even better degassing
Cutting Type Hot die face pelletizing (Water ring pelletizer)
Cooling Water cooled
Voltage Customized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...)
Optional Devices Metal detector(S+S) , Nip roller for film roll feeding , Additive feeder for masterbatch, Centrifuge dryer for drying
Delivery Time 75~120 days for customized machine. In stock machines available
Warranty 1 year
Technical Assistance Engineers available to service machinery overseas

Simple in Design . Flexible in operation

How Repro-Flex works

plastic recycling machine operation process
Feeding (1)
With belt conveyor: Feeding of scraps is easy and automatically controlled (the conveyor automatically starts/stops depending on the amount of material input)
Feeding (2)
Film-on-rolls can be fed with nip roll feeder at the same time
cutting and compacting
Cutting and Compacting
Cutter compactor with rotary knives & direct feeding to extruder :
Cuts, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder
Two-zone degassing (double-vented degasification) : Able to process films with larger printed area and some water content
Screen change with dual channel system :
For non-stop operation and prevents material from leaking
Hot die face pelletizer :
Produces high quality plastic pellets for reprocessing
recycled plastic pellets
The plastic pellets can be put directly back into the production line such as blown film extrusion and pipe extrusion

The advantages of using Repro-Flex plastic foam recycling machine

plastic recycling machine operation process

Suitable Industry: Blown film producers

1. Special Design for Recycling Plastic Foam
Repro-Flex plastic pelletizer is designed for recycling the plastic foam such as EPS foam and Styrofoam. This pelletizer has the built-in cutter compactor that can be used to cut and compact foam plastics, making the recycling process easier and more effective.

Suitable Industry: PP woven producers

2. Extruding + Pelletizing
After the plastic waste is cut and compacted, it directly enters the extruder at a continuous pace. Then the material gets transferred to the pelletizing unit (Hot die face pelletizer), where the plastic pellets are produced. Resulting in a much higher production output compared to other recycling systems on the market.

Suitable Industry: PP woven producers

3. Higher pellets quality
Thanks to these advantages, the output pellets can still maintain the material properties, allowing producers to add recycled plastic pellets directly into their production lines.

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