US recycler shares his experience using Polystar
Managing director of the Tennessee-based recycler, Mr. Irvin Payne, shares his own experience with Polystar recycling extruder:
ABA Blown Film Machine – What’s the advantage?
For PE bag production, single layer blown film machine has been the most common type of extruder to use. It is probably still the best machine for products such as fruit and vegetable bags (perforated bag-on-roll) that use mainly virgin materials with low film thickness ranging from 6 to 18 microns. Single layer machine is also the favorable choice for biodegradable bag production.
Raffia producer now recycles in one step
Post-industrial recycling of PP raffia, woven sacks, tapes, non-woven/woven could be challenging at times for some producers due to the following reasons:
Air-pelletizer increases reusability % back to bag production
The air-cooled pelletizing recycling machine Repro-Air has proven to be a big cost-saver for two of the largest bag producers located in Solo, Indonesia – Cahaya Kharisma and Djerapah Plastindo. According to the well-known HD and LDPE bag producers, the air-pelletizing technology is even better than water-cooled recycling machines for some applications.
PE bag producers step up in quality and efficiency in Vietnam
The Vietnamese plastic sector has grown significantly in the past 5 years thanks to many unique advantages that the country has.
Fast machine delivery and simple installation -
a clear advantage for South African customers
a clear advantage for South African customers
Multiple sets of recycling pelletizing extruders Repro-Flex have been installed in South Africa in the year of 2020, mainly for film producers and bag converters of LDPE, HDPE, PP and BOPP who process their post-industrial (factory) waste in-house.
Sweden Post-Consumer Recycler Intelligent Recycling with
The Sweden reputed recycler, which is the professional recycler and collects plastics from waste electrical and electronic equipment (WEEE) and other products from the automotive sector such as bumpers, battery packs, engine piping, etc. These Post-Consumer waste are contained with iron particles, wood pieces and paper labels…etc. Thus, the turnkey solution from the material sorting, cleaning, drying and processing into the high end quality recycled pellets are the essential factors toward business success. Thanks to the simplest yet powerful design of POLYSTAR’s recycling machine, plus integrate with FIMIC’s advanced auto cleaning filtration system. It ensures the excellent filtration efficiency and continuously high output performance.
Japanese recycler increases efficiency and production in pelletizing
With the effect of POLYSTAR’s recycling machine running in Japanese market successfully , the reputed recycler who is located at Ibaraki Japan decide to go with POLYSTAR . Established in 1963, the customer devote himself as the professional recycler. They purchased the post-industrial and post-consumer grade waste from all sectors of economy, including the blown film extrusion industry, food packaging film industry, injection molding and blown molding industry. That is made possible by consisting of five recycling line in their facilities and should be able to expand their business scale in the near future.
POLYSTAR extruder + FIMIC Filter – simple solution for post-consumer recycling
The need of a more automatic, self-cleaning filter to reduce labor cost and improve efficiency has been a key factor for professional post-consumer recyclers, for applications such as paper label removal and milk/shampoo bottles. However, most of the solutions available in the market today have a very high initial investment cost and even higher maintenance cost that follow (mainly because of expensive spare parts), which could be challenging as the operation cost remains high and the return on investment is too slow.
Post-consumer recycling (PE/PP) growing in Russia
Post-consumer recycling requires several processing steps such as sorting (material separation), size reduction, washing, drying and pelletizing in order to achieve good quality recycled pellets as the end product. See a brief video introduction: https://youtu.be/PTxRV8PKAlQ
Japanese PP fiber producer goes with POLYSTAR recycling machine
Japanese professional and historical PP fiber producer installed POLYSTAR’s recycling machine in Nagoya. Adopted with the latest recycling technology and PLC control system, the customer produced the excellent quality of the PP recycled pellets and get back to their production line with the higher added ratio to save their production cost obviously.
Colombian recycler adds capacities with 2 more POLYSTAR
2 years after the first installation in 2015, the Colombian recycler has decided to increase capacity by adding two more POLYSTAR recycling machines in 2017 in the cities of Barranquilla and Bogota.