Japanese PP fiber producer goes with POLYSTAR recycling machine
Japanese professional and historical PP fiber producer installed POLYSTAR’s
recycling machine in Nagoya. Adopted with the latest recycling technology and
PLC control system, the customer produced the excellent quality of the PP
recycled pellets and get back to their production line with the higher added
ratio to save their production cost obviously.
By processing this PP specific properties material, POLYSTAR customized
the cutter compactor design and developed the specific compacting technology
for processing the waste efficiently. Furthermore, the advanced cooling
mechanism built inside the cutter compactor enables this heat-sensitive waste
to be semi-molten properly without any lumping happening . Hence, the project leader
admired that POLYSTAR has solved their concern effectively and contribute the practical
added-value for them. The unique compact and simplest design of the machine is
also the key point which Japanese customer decide to cooperate with POLYSTAR.
The factory manager of the Japanese customer indicated that, the size
uniformity of recycled pellets is the critical point related to the homogeneous
level and quality of their final product. By utilizing POLYSTAR’s intelligent
pelletizing system and patented air cylinder pressure control technology, it
significantly stabilize the quality of the recycled pellets and enhance the
level of production automation.
Below are the latest technology development and core benefit toward the
global customers.
● Integrated with smart driving module, enable to
control the cutting speed via the die head pressure variation.To produce the uniformed size quality of
recycled pellets.
● Customization of the pelletizing die head design
according to different properties of material. To come out with the best
quality of recycled pellets.
● Embedded with the patented air cylinder piston
system to ensure the pressure of pelletizing blade constantly. To make the
stable quality of recycled pellets with long terms operation.
In
accordance with the development of “ Industry 4.0”. This customer adopted with
the advanced PLC + HMI control system to optimize their routine production
management. Through “ Big Data Storage and Analysis” process, the customer can
track back the historical production record via the iCloud data storage zone and
find out the real roots cause if any trouble happening. Furthermore, the PLC control
system is embedded with the remote control module, it allows the administrator
to monitor even control the operation parameter from remote end. It also
enhance the automation degree of the operation and shorten the timing of
machinery repair and maintenance.
So far, the Japanese customer is running with POLYSTAR’s recycling machine
properly and keep increasing their production capability gradually. Averagely
0.30~0.35 kw/kg power consumption performance make the customer saving the
energy efficiently; The customer estimated the ROI (Return of Investment) of
POLYSTAR’s recycling machine should be less than 1.5 years and will go with the
second machine soon. With POLYSTAR’s professional after sales service support
toward mechanical and electrical operation system, the mechanical and
electrical manager of the customer mentioned that they are relived about the
brand of POLYSTAR and will keep going with POLYSTAR for sustainable cooperation.