产品比较Repro-Flex
One-step process for PE, PP filmRepro-One
One-step process forPP raffia and hard-to-grind material
Repro-Air
Air-cooled. Super compact.HDPE and LDPE post-industrial film
Repro-Direct
Air-cooled. Super compact.HDPE adn LDPE post-industral film.
Repro-Flex
Repro-One
Repro-Air
Repro-Direct
Overview
One-step process for PE, PP film. A cutter-compactor integration
Single shaft shredder integration for one-step process of PP raffia and hard-to-grind material
Air-cooled. Super compact. HDPE and LDPE post-industrial film
Designed specially to process rigid regrind (hard plastic) directly
Suitable Material
Printed and non-printed PE, PP film BOPP, CPP, multi-layered film, shrink film, stretch film, PE and EPE foam. Washed and dried film flakes from washing line. Thermoformed PS, PP. Soft irrigation pipe.
PP raffia, woven, non woven, FIBC/jumbo bags, blown film star-up lumps Film scraps. PP fiber, yarn, tapes. Injection moulding parts, solid lumps. Thermoformed PP products.
HDPE and LDPE film on roll, bag cut-off and punches non-printed or very lightly printed (under 10%) film
Rigid Regrind from injection moulding PE and PP pipes (pre-shredded)
Suitable Industry/ Application
Film, flexible packaging, raffia, woven, recyclers Food packaging, agricultural film production industrial packaging, waste packaging
Raffia, film, flexible packaging, food packaging Agricultural film production, industrial packaging, waste packaging
Film, shrink film packaging, flexible packaging
Injection molded, pipe manufacturer, recyclers
Feeding mechanism
Belt conveyor, nip roller feeder
Belt conveyor
Nip roller feeder
Screw conveyor or belt conveyor
Extruder size available
65mm, 85mm, 100mm, 120mm, 150mm, 165mm
85mm, 100mm
120mm (short screw L/D ratio)
65mm, 85mm, 100mm, 120mm, 150mm
Output Range
100~ 1,000kg
150 ~ 300 kg/hr
40 ~ 50 kg/hr
80 ~ 800 kg/hr
+ 加入选择型号至询问函Main advantage
Direct, one-step process of light-weighted film scraps without the need for pre-cutting or agglomerating Very stable and consistent output
Integration of the powerful shredder directly processes PP raffia without the need for pre-crushing Discontinuous feeding
Super compact, easy to install. Fits right next to blown film or bag making machines. Waterless. 100% dry pellets Lower machine cost and fast return on investment 100% automatic feeding for film-on-roll.
Rigid regrind (hard plastic) is transported directly into the extruder by feeding hopper. Simple and direct without extra power consumption from unnecessary pre- conditioning unit
Process steps
Cutter compactor (cuts and compacts) --> Directly feeds to extruder after preconditions —> Degassing —> Filtration -> Water ring pelletizing -> Storage silo
For heavily printed material (more than 60% printed area) The filtration and degassing position can be reversed to process the heavily printed material more effectively - Cutter compactor -> Directly feeds to extruder after preconditions —> Filtration —> degassing -> water ring pelletizing -> Storage silo
Single shaft shredder -> directly feeds to extruder after shredding -> Degassing —> Filtration -> water ring pelletizing -> Storage silo
Nip roller feeder —> directly feeds film on roll into extruder (small scraps can be fed manually) —> filtration —> air pelletizing —> storage tank
Belt conveyor —> directly goes into extruder —> degassing —> filtration > water ring pelletizing -> storage tank
Cooling (pelletizing) type
Water ring (hot die face cutting)
Water ring (hot die face)
Air cooled (die face)
Water ring (hot die face)
Filter
Two channel (non-stop dual cylinder type) Non-stop operation during screen changing
Two channel (non-stop dual cylinder type) Non-stop operation during screen changing
Manual (lever) type Non-stop operation during screen changing
Two channel (non-stop dual piston type) Non-stop operation during screen changing
Degassing
Double, single vented, or without degassing
Double or single degassing
Without degassing (unvented extruder)
Double, single, or without degassing
Can directly process (Without pre-cutting)
film scraps, film rolls, bag cut-offs, pre-shredded rigid regrind (1cm x 1cm), pre-shredded raffia
Raffia, jumbo bags, PE/PP blown or cast film start-up lumps
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Can also process
PS, PC, PU, BOPP+PET, OPP
PS, PC, PU, BOPP+PET, OPP
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日本薄膜专业回收商青睐POLYSTAR回收造粒设备
位于日本东京的PE薄膜专业回收商，于一年之内已再次采购POLYSTAR HNT-120V大型薄膜废料回收造粒设备，用来回收处理LDPE及HDPE厂内工业薄膜废料，每小时回收造粒产能达400~500公斤/小时。这些厂内工业薄膜废料的来源是收集来自日本当地专业制造重印刷与非印刷薄膜用袋所产生的塑废料。
台湾指标性包装膜生产商选用 POLYSTAR 回收造粒机
POLYSTAR凭藉着扎实强悍的机器外观结构设计，搭配简约灵活的人性化操控介面及高效节能的各单元核心零组件系统整合能力，已获得台湾指标性包装薄膜生产商的喜爱与肯定，最终决定选用POLYSTAR薄膜回收造粒机，并规划于将来陆续採购POLYSTAR的吹袋机设备用来生产垃圾袋及购物袋等民生用途，开启双方密切长远的合作。
POLYSTAR在泰国持续深耕厂内废料回收市场有成
在泰国拥有1,200位专业员工，厂房面积超过60,000平方米的一家大型PE塑料袋生产商决定采购POLYSTAR的回收造粒设备，与POLYSTAR进行长期互惠合作，以大幅提升及进化既有的厂内废料回收设备。